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The two notches are to remove the bearing race and dismantle the freehub body often resulting in tiny bearings going everywhere and there a nightmare to re-assemble. If you want to remove the freehub body intact you need to use a 12mm Allan key from the opposite side of the hub.


The DT Swiss 240s front hub is a sealed bearing hub. Service includes removing the endcaps, removing the bearing seals, regreasing the bearing cartridge, and then reversing the process. There are no special tools required. The end caps are a friction fit, and, while they are tight, they will remove by hand. If bearings are damaged, replace the entire ...


I think @itsthejash has some good tips but I'd also suggest taking the rotor off the hub and making sure there is no dirt or other material on part of the mounting surface of the hub, thus pushing it out in one spot. Maybe use some cleaner to ensure the surface of the hub and rotor are clean on the faces that meet during mounting. Also - when you engage ...

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