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I have a spacer that reaches from the top of the stem and over the top of the steerer tube. I am able to lock it down with the top cap, but I was wondering if it is safe to ride like this, or if I should get a smaller spacer so that the spacer and top cap is flush with the top of the steerer tube. The picture below illustrates the situation (hopefully).

enter image description here

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You actually need something sticking up above the top of your steer tube. It can be either a spacer or the stem itself. This is because the top cap squeezing down onto the stem/spacer stack is what keeps the headset bearings snugly in their cups. If the top cap is flush with the steer tube, there will be play in the headset which is bad.

Park Tools has a very detailed set of instructions about headsets that you might want to look over. The following image is from those instructions and shows the amount of space that you need. More than that is acceptable as well, as long as it's not so much that the stem or spacer at the top is barely holding on. In your case, as long as the steer tube protrudes 2/3 of the way through your top spacer, you're probably ok. If you shuffle it around and put the stem on top of the stack, you'll want to make sure that the steer tube is well above the pinch bolts.

enter image description here

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  • What's the recommended height of that gap? At the moment the gap for me is 0mm with a new stem and I get lots of play on the headset. – Alessandro Cosentino Aug 11 '18 at 11:08
  • 0mm would be no gap at all. I'm not aware of an official recommendation anywhere. It's at least somewhat dependent on the specific parts involved. Top caps seat themselves inside the stem a bit. Your gap has to be big enough to accommodate that seat and still have some room to tighten down. You'll probably be fine buying the shortest headset spacer available at your local bike shop and putting it under the stem, just like the picture shows. – jimchristie Aug 13 '18 at 13:01
  • I already have a 5mm spacer under the stem, I was wonder whether I should get a 6mm or a 7mm instead (or equivalently a 2mm additional spacer). – Alessandro Cosentino Aug 14 '18 at 8:39
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    You definitely need something more if there's no gap. It's impossible to say how much more without seeing it. At a guess, I'd say 2mm would do it. But I could be wrong. It doesn't really matter if you replace your existing spacer with a bigger one or add an additional spacer. – jimchristie Aug 14 '18 at 17:47
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It would seem to be safe to me as long as the stem is properly installed. The clamp bolts of the stem on the steerer tube in a threadless headset setup are what holds the whole assembly together. Spacers below the stem are required to eliminate vertical play. Spacers above the stem are only required for aesthetics.

The only risk I see is that if the bolts on the stem loosen then the cap screw will be at increased risk of shearing and will not provide any real backup security of the assembly, but you shouldn't be relying on that anyway.

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    Spacers above the stem are needed to hold the stem in place while you do up the stem (assuming the top of the stem is below the top of the steerer). Once the stem is done up, then keeping the cap (and any spacers) is purely aesthetic (you really shouldn't be relying on it as backup for clamping the stem). – armb Feb 5 '15 at 18:09
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Totally fine.
If the stem was sitting well above the steerer you would be in trouble, but having a spacer with a big gap should be of no concern.

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