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I am in the process of building a road bike.

I currently setting up my rear derailleur. I can't seem to index the gears. I have set the high and low limit screws.

I can shift up the cassette (small to big cogs). I can shift down the cassette to every cog until the 5th one, any shifting down the cassette from here on results in nothing happening or certain gears are jumped.

Everything is new. I can't see any kinks anywhere although it is internally cabled. I am using an (11 speed) 11-32 cassette and a medium cage derailleur, all Shimano 5800.

Appreciate if anyone can provide any advice.

  • 1
    It seems like you have a little bit too much tension. Try to screw in the tension screw by a 1/4 turn. Check your gears again, and look if it's better. – Alexander Mar 31 '16 at 20:30
  • It sounds to me like your derailleur hanger may be misaligned. – zenbike Apr 2 '16 at 6:11
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From the sound of the issues you are describing, I expect your derailleur hanger is misaligned.

When troubleshooting rear derailleur setup, these are the basic steps. (I know you said you've checked some of these. I'm still including them for the sake of a complete answer.)

  • Disconnect the cable from the cable fixing bolt, and remove it from the derailleur.

  • Remove the derailleur from the frame.

  • Check the alignment of the derailleur hanger. Many shifting issues start there. Even a new derailleur hanger often needs to be aligned.

  • Once your hanger is known straight, reinstall the derailleur, taking care to check that it is threaded properly. Cross threading the derailleur will also cause misalignment.
  • Double check the limit screw positions, with the cable still disconnected. Manually move the derailleur to the top of its range. The upper pulley should be aligned with the center of your largest cog when stopped against the upper limit screw. When at the bottom of the range, the upper pulley should align just slight to the dropout side of the center of your smallest cog.
  • Put the cable back through the barrel adjuster, making sure that the barrel adjuster is positioned to allow it to be turned 2 full rotations in either direction, and pull it across the notched side of the fixing bolt. It matters which side of the fixing bolt the cable lies on. Make sure this is right.

cable position

  • Pull the cable tight, and use a 4mm Allen key to tighten it. Torque to 4 - 7Nm.

  • Check your shifting performance. Adjust cable tension as needed until shifting is smooth.

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