I want to make wheel LEDs powered by a dynamo hub. I was wondering if that's even possible. Any ideas or models?
1It might be worth mentioning how experienced you are with mechanical and electronics construction - I reckon you'd need a bit of both– Chris HJun 2, 2020 at 10:00
I know it's not very trick, but you could just carry an extra battery pack to recharge a Monkey Light or something off a dynamo USB charger.– Nathan KnutsonJun 2, 2020 at 10:08
I recall some old dynamos which had the coils in the "rotor", and which used a spinning contact to conduct the electricity out to the frame. But I suspect these are long gone.– Daniel R HicksJun 2, 2020 at 14:41
The contact @DanielRHicks mentions is normally called a "slip ring" but using one would require a custom hub unless you can track down an old one like he mentions. I've searched and can't find anything sensible online– Chris HJun 12, 2020 at 9:11
Reelight do something similar but opposite: they mount magnets on the spokes and the light and coils on the frame. This demonstrates that it's broadly possible. You'd need to mount the magnet on the fork or seat-/chain-stay with a coil and light on the wheel. This gapped dynamo arrangement won't be very efficient, but wheel lights don't need to be as powerful as headlights. This is the most promising approach, and could be tested with basic kit (I'm tempted to play myself, but have work to do). For experimenting, I strongly suggest working on the back wheel - if something breaks and jams the wheel, you're much less likely to get hurt than if you jam the front wheel; testing on a trainer would also be possible if you have access to the right type. Yes it's harder to see what's going on, but a camera/buddy would be better for that anyway. Also you can spin the back wheel fast more easily for a bench test, by hand-cranking the pedals.
An alternative approach would require electrically insulating spokes. Carbon fibre spokes exist but are expensive and rare. You may be able to get an insulating washer under the nipple, perhaps using an anodised nipple as well. You'd then set up one connection through the hub and the other using a brush (or single copper spring) against the rim (beware wear on your rim, use one that's brake-compatible). Neither connection would be great.
One thing that wouldn't work is adapting one of those torches (flashlights) that works by shaking a magnet in a coil (notionally strapping it to the spokes). At speeds over about 6 km/h (4 mph, walking pace) the centrifugal force will push the magnet outwards more the gravity will pull it downwards (you can tweak things to roughly double this number at best.
Something that could be made to work but would be dangerous is mounting a bottle dynamo inside the spokes, with a ring-shaped track attached to the frame for it to run on. I mention this only to dismiss it, and don't recommend it
2Personally I'd use something running on rechargeable batteries, perhaps with a vibration-sensitive switch so they're automatic. I've had some that fit to the valve stem but they can't handle getting as wet as they do when I want them most Jun 2, 2020 at 9:41
It might be worth noting in some countries only certain colours would be allowed by law and in some other countries they need to be a certain distance from the ground as to not confuse motorists– Dan KJun 2, 2020 at 11:00
I remember having seen spoke lights similar to spoke reflectors that activate on motion. But there also legislations that prohibit moving lights in wheels.– CarelJun 2, 2020 at 11:02
1Easy mistake to make. Like stalactite and stalagmite. Except I'm not aware of a good mnemonic for centrifugal/centripetal. :) Jun 3, 2020 at 6:59
This is more an electricity problem, incidentally related to bikes, so this is not really a good place for it, however, I'd give it a try.
Normally a dinamo is designed to use the electricity in the non-rotating part. To use the electricity inside the rotating wheel yo would need the opposite design. As for it being an unusual situation, it's not probable that a commercially available solution covers that need. In the DIY realm, you would need to use brushes (like the ones in DC motors) but those are designed for tight tolerances and small distance, and have the wear problemas associated with them.
At least theoretically, you could implement a brushless design in reverse. A brushless motor uses magnets in the rotor and coils in the stator. The coils are energized switched from one polarity to another by an electronic controller. These motors can work as a generator: if you spin the rotor, you move the magnets relative to the coils, inducing voltages in them. You can either use the alternate current coming from the coils or connect diodes to rectify and obtain DC (or pulsing DC).
If you want to consume the electricity in the wheel, that is, in the rotor, you need to swap the design and put the magnets in the fixed part (the frame) and the coils in the rotating part (the wheel), probably in the spokes. As the coils move past the magnets, they should create a small voltage. As both the coils and the LEDs would be in the wheel, you would't need spinning or sliding connections. The magnets can be arranged on a small arc shaped piece, placed on the seat stays, near where the rim brakes would be mounted. The magnets should be placed alternating polarity and there should be a few pairs. Then a few coils are placed on the spokes. The arch should be such that the coils pass near all the magnets when rotating the wheel.
If you wire each coil individually to a L.E.D. it should light up as its corresponding coil passes near the magnets, so they will illuminate near the stays only. If you interconnect the many coils correctly, you can achieve all round lighting.
An advantage of such design is that once set up, it would light every time the bike is moving and would not need any switches.
A few trial and error hours should be enough to determine how many turns the coils need. L.E.D. do not need a lot of current and voltages ranging between 1.2 - 5 volts. For more in depth information regarding wiring, amps, etc, You should definitely consult an electronics related site.
Remember that a bike wheel normally flexes quite a bit when in normal use, that should be accounted for in any design.
When I was a teenager (around 1998), I taped a 9 volt battery to the hub, right in the middle of the spokes, and wired it to a few Christmas light bulbs placed on the spokes, near the rim. I used a centrifugal switch out from a yo-yo (A small weight placed on the end of a thin flexible metal strip.) I just affixed it near the rim. The wheel structure (common steel hub, spokes and single wall rim.) was one conductor and the other was a cable running in series for each bulb and the switch.
It worked kind of fine. When the bike reached some speed, the lights would turn on and turn of when I was going too slow. It was difficult to tune the turn-on speed and the mounting of the switch was flimsy so hitting a pothole threw it off.
If I where set to do this again, I'd use a small portable power bank for rechargeability, strapped to the hub (being close to the center of the wheel diminishes the rotational inertia problems. Zip ties are light and sturdy enough to affix the L.E.D.s. For switching I'd either place a manual switch near the hub or attempt a better built centrifugal one. Another option would be a transistor used as a relay activated by a reed switch or a vibration activated switch.
Practical alternatives to this
These only achieve the visual effect, but are not rechargeable, auto switching and not non-discardable.
I've seen lighted valve caps. Some of then may have integrated centrifugal or vibration sensing switches. I guess you can glue some of those or zip-tie them to the spokes if you want more than one spot around the wheel. I do not think they are rechargeable or even have a replaceable battery.
There are small bike lights that come in an elastic rubber casing intended to be strapped to the handlebar or any tube of the bike. Those can be easily strapped between two spokes and/or zip tied. They run on coin cell battery so are not rechargeable and would need to be individually and manually switched on and off.
1I have come across vibration-sensing or centrifugal spoke-mounted lights as well, like the valve caps. Similarly cheaply made, I didn't think they'd survive long on my winter commuter, but for decorative purposes they would be good Jun 3, 2020 at 9:03
Indeed, @ChrisH. For decorative purposes I'd go with a temporary, yet discardable approach. If I serves another purpose or really needed for long term, then I would search for alternatives. People I have known that use this type of decoration on their bikes usually change styles rather periodically, so not worth making anything too elaborate or permanent.– JahazielJun 3, 2020 at 15:52
1I'd aim for reworkable rather than discardable - but that just fits with my electronics junk collection rivalling by cycling junk collection. For example I have leftovers of electroluminescent wire and battery powered drivers, so I could have illuminated spokes within an hour if I wanted! I almost do in fact Jun 3, 2020 at 20:09
The output of dynamo hubs is located on the wheel axle for obvious reasons. If you want to put LED on the wheels you'd need to find a way to get the current back to the wheel. You could imagine a system with brushes on an insulated pick-up electrode on the spokes but I have serious doubts about the practicality and survival under daily road conditions.
1It would be possible with LEDs on the frame however you wouldn't want any cables rotating with in or around the rim of a wheel for obvious reasons.– Dan KJun 2, 2020 at 8:32