Where can I find a data sheet for this part? I want to know if there is a magnification factor between the force which acts on the disc brake by pads, and the force that I pull the wire with, as I want to pull the wire with a servo motor. I calculated the force that pads should act on the disc brake, and I want to know the force with which I should pull the wire with the servo motor. Subsequently I can know the suitable torque of the servo motor I can buy to do this this job correctly.
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It looks like a copy of the Avid BB5, but I suggest you measure everything you need. It's just a lever so the normal mechanical advantage calculations apply - for a given cable pull, the pad moves less. Work out the ratio and you have your answer (note, it's not perfectly linear, but close enough not to matter)– Chris HCommented Jan 26, 2023 at 13:46
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aliexpress.com/item/32835156343.html looks like you could buy several for under $100 and do some destructive testing. Good luck !– Criggie ♦Commented Jan 26, 2023 at 18:18
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1Magnification effect will be closely proportional to the ratio of cable pull length vs pad displacement distance.– MaplePandaCommented Jan 26, 2023 at 19:02
1 Answer
The leverage curve that an individual caliper provides will never be published, but if you have the brake, you have the information. Take the pads out, poke a cable through so that the head is sitting in the housing stop, run it through so that the it's passing by the anchor but not clamped, and then use a fine tip marker to put on 1mm tick marks. Use a locking plier or similar to clamp it at each successive tick mark, and for each one use a vernier to measure the distance between the pistons. Graph that and you have your answer.
The data you're looking for is always a curve, never a ratio, because the anchor is not moving in a straight line towards the housing stop.